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The problem I remember reading about (but don't remember if it was on the PLUS or the QS) was that after disconnecting the sets failed to re-connect properly. They weren't "snapping" back into position. We should always be able to feel the mechanism lock into position and the set should feel solid.
I haven't read about a new technique with the serter and will look for that info. With my serter, it seems that there's only one way for it to work...
Please share more info as you get it. I'm sure there are more Quick Set users reading this than are writing here, so the info helps lotsa folks!
I had all the problems you described with the Plus infusion sets, but once I got the QuickSets again (ones manufactured after the PLUS were recalled) - everything is back to normal except I get pump bumps. More than I used to previously. But then again, I know my body is changing again and doesn't heal quite as fast anymore.
I found out that there are only two or three manfacturers of infusion sets - the pump makers (doesn't matter which one) all go to these companies to have infusion sets made. (i.e. Animas's Quicksets are made by the same company who makes them for MiniMed, etc. with a few design changes so you can't interchange them easily)
One thing I do though - I NEVER let the adhesive on the infusion sets get wet in the shower. I won't try swimming until I can find a way to seal the entire set from getting wet. Even with the OLD Quicksets, the adhesive would fail. And if you don't hear the "click" - you aren't connected (true with even the old sets).