Hi,
How is your son feeling now?
Have you consulted a pain management specialist? Persistent pain following surgery can be due to a hematoma. Admittedly, there are times where persistent pain does not have an obvious cause. On occasion, blood collects inside the knee joint itself. If this is significant enough, a needle may need to be injected into the joint or, sometimes, another operation is required.
I think an ultrasound of knee joint is important to study the anatomy and rule out any possible fluid collection, scar tissue or abnormal joint space.
I think a re-evaluation by another orthopaedician will help.
Alternatively MRI of Knee will greatly help in deciding the further course of action.
Hope this helps.
Bye.
Here is a webpage on knee pain causes.
http://www.jointrehab.com/knee_pain_links.htm
Did the docs say anything about scar tissue from the surgery; some people scar more than others with surgery and can certainly cause problems/pain. Possibly the excercising had caused stretching/pain from scar tissue. I'd keep searching for an answer before giving up to accepting life long pain; chronic pain is exhausting and life-changing. Good luck in getting help for your Son. Pain is awful, but your child having the pain is always worse to handle.