Dear Ann Marie,
The current dose of Ritalin SR is equivalent to the prior dose of Ritalin that you son was prescribed. It may well be that he needs a higher dose. Since, in general, he received good results from Ritalin, it makes sense to try the different options before giving up on it. It's not unusual for children who experience some rebound effect on regular Ritalin to do better on Ritalin SR (at least in regard to the rebound symptom). The key will be whether he receives an equally good clinical benefit from it as well.
Re: your question about Adderal, it's not possible to know for sure why he experienced the result he did. Either possibility (i.e., dosing, metabolism) could be relevant.